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QC/T 417-2001 consists of the following five parts under the general title Connector used in automobile wire harness and electrical device:
——Part 1: Definition, test method and requirement;
——Part 2: Type and dimension of the male terminal;
——Part 3: Type, dimension and special requirement of the ring terminal;
——Part 4: Type, dimension and special requirement of the device connector (male);
——Part 5: Type, dimension and special requirement of the device connector (female);
This is Part 3 of QC/T 417-2001.
This standard is developed in accordance with the rules given in GB/T 1.1-2009 Directives for standardization - Part 1: Structure and drafting of standards.
This standard is the revision of QCN 29010-1991 Type, dimension and technical requirements of low-voltage automotive ring terminals, QCn 29011-1991 Type, dimension and technical requirements of automotive ignition ring terminals and QCn 29013-1991 Type, dimension and technical requirements of automotive storage battery ring terminals. The following main changes are made with respect to QC 29010-1991, QCn29011-1991 and QCn 29013-1991:
——the original QCn 29010-1991, QCn 29011-1991 and QCn 29013-1991 are merged into one standard and renamed as Type, dimension and special requirement of the ring terminal.
—— “3.2 Mark of ring terminal”, “3.3.2.1 Specification and dimension of direct fork head” and “3.3.3 Specification and dimensions of transverse fork ring terminal” in original QCn 29010-1991 are deleted.
——“3.2 Labeling example” in original QCn 29013-1991 is deleted.
This standard is developed by reference to JIS D5403, DIN 72331, DIN 72332, DIN 72333 and ISO 3553.
Attention is drawn to the possibility that no elements of this standard may be the subject of patent rights.
This standard was proposed by and is under the jurisdiction of the National Technical Committee of Auto Standardization (SAC/TC 114).
Connector used in automobile wire harness and electrical device
Part 3: Type, dimension and special requirement of the ring terminal
1 Scope
This standard specifies type, dimension and technical requirements of automotive ring terminal.
This standard is applicable to connectors of low-voltage ring terminal, ignition ring terminal and storage battery ring terminal used in automobile wire harness and electrical device.
2 Normative references
The following referenced documents are indispensable for the application of this standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 35 Square head bolts with small head
GB/T 1804-2000 General tolerances - Tolerances for linear and angular dimensions without individual tolerance indications
GB/T 2040 Copper and copper alloy sheet
GB/T 2059 Copper and copper alloy strip
QC/T 625 Metallic coatings and conversion coatings for automobile
YB/T 5058 Cold-rolled spring and tool steel strips
3 Type and dimension
3.1 General description
The dimension of unmarked tolerance in the figures and tables in the standard is Grade M in GB/T 1804-2000.
3.2 Type and dimension of low-voltage ring terminal
Low-voltage ring terminal is classified into round terminal and fork terminal by shape. The type and dimension of round terminal is as shown in Figure 1 and Table 1. The type and dimension of fork terminal is as shown in Figure 2 and Table 2.
Figure 1 Type of round terminal
Table 1 Dimension of round terminal
Model of terminal Diameter of bolt
mm d1
mm D
mm L
mm L1
mm B
mm δ
mm Cross section of applicable conducting wire
mm2
Figure 2 Type of fork terminal
Table 2 Dimension of fork terminal
Model of terminal Diameter of bolt d1
mm D
mm L
mm L1
mm
L2
mm
a
mm b
mm δ
mm Cross section of applicable conducting wire
mm2
3.3 Type and dimension of ignition ring terminal used in automobile
Type and dimension of ignition ring terminal used in automobile are as specified in Figure 3.
Figure 3 Type and dimension of ignition ring terminal used in automobile
3.4 Type and dimension of storage battery ring terminal used in automobile
The storage battery ring terminals used in automobile are in three types: A, B and C.
Type and dimension of A-terminal are as shown in Figure 4 and Table 3.
Foreword i 1 Scope 2 Normative references 3 Type and dimension 4 Special requirements
极性符号 注:1.标注*尺寸的突起也可以右置。 2.螺栓孔与蓄电池桩头孔可设计为90°、45°、0°及其他角度,具体使用情况及相关尺寸由供需双方商定。 3.成型方式可采用铸造、冲压等。 图4 A型接头的型式 表3 A型接头的尺寸 桩头直径 D mm D1 mm D2 mm L mm R1 mm 极性符号 适用导线截面 mm2 16.0 16.0 D2+6.0 线芯外径+2.0 D1/2+11.5 11.5 - 16.0~70.0 17.5 17.5 D2+6.0 线芯外径+2.0 D1/2+12.5 12.5 +
B型接头的型式和尺寸见图5和表4。
极性符号 锥度1:9 注:1.标注*尺寸的突起也可以右置。 2.螺栓孔与蓄电池桩头孔可设计为90°、45°、0°及其他角度,具体使用情况及相关尺寸由供需双方商定。 3.成型方式可采用铸造、冲压等。 图5 B型接头的型式 表4 B型接头的尺寸 桩头直径 D mm A mm B mm L L1 mm 适用导线截面 mm2 16.0 16.0 线厚+0.5 A+(5.0~6.0) B/2+11.5 线宽+5.0 16.0~50.0
C型接头的型式和尺寸见图6和表5。
图6 C型接头的型式 表5 C型接头的尺寸 螺栓直径 mm d1 mm D mm L mm L1 mm δ mm 适用导线截面