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Regulation for Lift Supervisory Inspection and Periodical Inspection-Traction and Positive Drive Lift Article 1 This Regulation is formulated according to "Regulations on Safety Supervision over Special Equipment" in order to strengthen the supervisory management for the installation, renovation, maintenance, daily maintenance, use and inspection work of traction and positive drive lifts, regulate the supervisory inspection and periodical inspection behaviors for installation, renovation and significant maintenance of traction and positive drive lifts, improve the quality of inspection work, promote the operating safety of traction and positive drive lifts and guarantee the effective implementation of the work. Article 2 This Regulation is applicable to the supervisory inspection and periodical inspection for installation, renovation and significant maintenance of electrically driven traction and positive lifts (except explosion-proof lift, fire fighter lift and dumbwaiter lift). The production (including design, manufacture, installation, renovation, maintenance and daily maintenance of lifts, the same below) and using units of above-mentioned traction and positive drive lifts (hereinafter referred to as lifts) as well as Special Equipment Inspection Agencies engaged in lift supervisory inspection and periodical inspection shall comply with this Regulation. Article 3 The supervisory inspection involved in this Regulation refers to the supervisory inspection, according to the requirements of this Regulation, for lift installation, renovation and significant maintenance process by special equipment inspection agencies (hereinafter referred to as inspection agencies) who are approved by General Administration of Quality Supervision, Inspection and Quarantine (hereinafter referred to as GAQSIQ); the periodical inspection involved in this Regulation refers to the inspection conducted by inspection agencies periodically for in-use lifts according to the requirements of this Regulation. The supervisory inspection and periodical inspection (hereinafter referred to as inspection) is the verification inspection for the lift production and using units implementing the relevant laws, regulations and standards, implementing the safety responsibilities and developing the relevant work quality conditions in order to guarantee and independently confirm lift safety. The self-inspection record of lift production unit or conclusion in report is the comprehensive judgment for equipment safety condition; the issuance of inspection conclusion in the inspection report by inspection agencies is the judgment for such work quality as lift production and using units implementing relevant responsibilities and independently determining equipment safety. Article 4 Where such special circumstances as new technology, new material and new process related to lift production and inspection and affecting the technical index and requirements of this Regulation occur, GAQSIQ may propose the corresponding requirements according to according to specific circumstances. Article 5 The construction organization who implements lift installation, renovation or significant maintenance shall apply for supervisory inspection to specified inspection agencies after performing inform as required and before construction start (excluding such preparation work as equipment unpacking and field survey); the lift using unit shall apply for periodical inspection to specified inspection agencies before one month at the expiration of the next inspection date marked by the safety inspection mark. Article 6 The construction organization shall check such civil work related to lift construction as lift machine room (or machinery equipment room), lift well and foundation pit according to the requirements of design documents and standards, confirm the manufacture quality of lift (including spare parts, safety protection device, etc.), and make record well, and then carry out lift construction after meeting the requirements. The construction organization or maintenance organization shall, according to the requirements of relevant safety technical codes and standards, guarantee construction or daily maintenance quality, actually and accurately fill in record or report with respect to construction or daily maintenance, and shall be responsible for construction or daily maintenance quality as well as the trueness of provided related documents and information and the compliance with physical object. Article 7 The construction organization, maintenance organization and using unit shall provide the relevant documents and information meeting the requirement of Appendix A to inspection agencies, and shall arrange the relevant professional personnel to coordinate with inspection agencies to implement inspection. Thereinto, the self-inspection report of construction, annual self-inspection record or report of daily maintenance shall be submitted with hard copy separately for future reference. Article 8 The inspection agencies shall implement supervisory inspection based on qualified self-inspection of construction organization and implement periodical inspection based on qualified self-inspection of maintenance organization. The implementation of supervisory inspection and periodical inspection shall comply with the following requirements: (I) For lift installation process, the items listed in Appendix B shall be inspected according to the inspection contents, requirements and methods specified in Appendix A; (II) For lift renovation and significant maintenance process, the related items and their contents involved in renovation and significant maintenance shall be inspected according to the inspection contents, requirements and methods specified in Appendix A; other items shall be inspected according to the requirements of Item (III) of this article; (III) For in-use lift, the periodical inspection shall be carried out for the items listed in Appendix C once per year according to the inspection contents, requirements and methods specified in Appendix A; (IV) When the special equipment safety supervision organization receives above 3 times (including s) of real name reporting for lift faults within one inspection period and the existence of above faults affects the operating safety of the lift upon confirmation, special equipment safety supervision organization may request to carry out annual self-inspection and periodical inspection of maintenance organization in advance; (V) For the lift that the safety technique performance is affected due to natural disaster or equipment breakdown and for the lift that has been out of use for more than one year, the inspection shall be carried out according to the requirements of Item (III) of this article before reuse. However, if implementing renovation or significant maintenance for the lift, the inspection shall be carried out according to the requirements of Item (II) of this article. Article 9 The lift inspection item is divided into A, B and C three categories. The inspection procedure of each category is as follows: (I) For Category A item, the inspection agencies examine the provided documents and information according to the corresponding requirements of Appendix A. Inspect this item and compare with inspection result (hereinafter referred to as self-inspection result) of corresponding item of self-inspection record or report, and make judgment for the inspection conclusion according to the requirements of Article 20; if this item is not examined or inspected by inspection agencies, or the examination and inspection conclusions are unqualified, the construction organization shall not carry out the construction of the next procedure. (II) For Category B item, the inspection agencies examine the provided documents and information according to the corresponding requirements of Appendix A. Inspect this item and compare with self-inspection result, and make judgment for the inspection conclusion according to the requirements of Article 20. (III) For Category C item, the inspection agencies examine the provided documents and information according to the corresponding requirements of Appendix A, if they consider the documents and information such as self-inspection record or report are intact and effective and have no doubt for the self-inspection result (hereinafter referred to as no doubt for information examination), it may be confirmed as qualified; if documents and information are short, ineffective or there is doubt for the self-inspection result (hereinafter referred to as doubt for information examination), this item shall be inspected according to the inspection method specified in Appendix A and shall be compared with the self-inspection result, and the judgment shall be made for the inspection conclusion of this item according to the requirements of Article 20. The category of each inspection item is detailed in Appendix A, Appendix B and Appendix C, and the specific inspection methods are detailed in Appendix A. Article 10 The inspection agencies shall prepare lift inspection operation instruction document including inspection procedure and inspection flow chart according to the requirements of this Regulation, and shall conduct strict control on lift inspection quality according to the requirements of relevant laws and regulations, this Regulation and inspection operation instruction document, shall be responsible for the accuracy of inspection result and inspection conclusion and shall be responsible for inspection work quality. Article 11 The inspection agencies shall unify to formulate original lift inspection record format and its requirements and formally issue and use in this organization. The original record content shall not be less than the content specified in corresponding inspection report (see Appendix B and Appendix C). If necessary, the separate table or figure shall be given for related items for the purpose of data record and arrangement. Article 12 The inspection agencies shall equip inspection and detection instrument and equipment, measuring instruments and tools meeting the inspection requirements and methods of Appendix A. Article 13 The inspector can not be engaged in lift inspection work of approved items until obtaining the corresponding qualification certificate issued by GAQSIQ according to the requirements of national relevant special equipment inspector qualification test. The field inspection shall be carried out by at least 2 persons with lift Inspector or above qualification; the inspector shall present inspection qualification identification to lift construction organization or using unit (hereinafter referred to as client) applying for inspection. During field inspection, the inspector shall not carry out such work as lift repair and adjustment. Article 14 During field inspection, the inspector shall equip and wear necessary protective articles and shall comply with safety management provisions clearly expressed in construction site or by using unit. Article 15 When inspecting the complete lift, the inspection site shall be provided with the following inspection conditions: (I) The air temperature of machine room or machinery equipment room shall maintain 5℃~40℃; (II) The fluctuation of power input voltage is within ±7% of rated voltage value; (III) The ambient air is free from corrosive and inflammable gas or conducting dust; (IV) The inspection site (mainly refers to machine room or machinery equipment room, lift well, car top and foundation pit) is clean and is free from articles and equipment irrelevant to lift work; such inspection site as base station and relevant landing shall be placed with warning board indicating the inspection is in progress; (V) Carry out necessary seal for lift well. Under special circumstances, the lift design document has special provisions for temperature, humidity, voltage, ambient air conditions, etc.; the temperature, humidity, voltage, ambient air conditions, etc. of inspection site shall meet the requirements of the lift design document. For the lift not possessing field inspection conditions, or the continuous inspection may cause hazard, the inspector may suspend the inspection, but he must state the reason to the client in writing. Article 16 During the inspection process, the inspector shall earnestly examine the related documents and information and record the inspection conditions in the original record according to the facts (including name and serial number of examined documents and information), and shall be free from inspection missing and record missing. The unified and specified simple marks may be used to indicate "conformity", "nonconformity", "qualified", "unqualified", "no such item", etc.; for the item that the test data is required (namely the item that the test data is required in the inspection method of Appendix A, the same below), the measured data must be filled in; for the item that the test data is not required but the condition explanation is needed, explain with simple characters, for example "door lock of × floor disabled"; for special circumstances, may fill in "not inspected due to … (reason), "wait for inspection", "see attached sheet", etc. The original record shall be indicated with field inspection date, be signed by inspectors who implementing this inspection, and shall be provided with checking signature of one inspector among them. The inspection agencies shall keep the original record of supervisory inspection and the self-inspection report of construction for a long term. For original record of periodical inspection and annual self-inspection record or report of daily maintenance, the inspection agencies shall at least keep 2 inspection periods. Article 17 During inspection process, if any following condition, the inspection agencies shall issue "Special Equipment Inspection Comment Notice" (see Appendix D, hereinafter referred to as "Notice") to client or/and maintenance organization at the end of field inspection, and propose the correction requirements: (I) The construction process record or daily maintenance record of construction or maintenance organization is not intact; (II) The lift has unqualified item; (III) The inspection result of the item requiring test data has many larger deviations with the self-inspection result and there is doubt for the self-inspection capacity of corresponding organizations; (IV) The using unit has the problem not meeting the relevant laws and regulations, rules and safety technical codes of the lift. During periodical inspection, for the lift with unqualified item but not directly judged as unqualified according to the requirements of Article 21 of this Regulation, the using unit shall be required to timely take safety measures before correction completion and to carry out monitoring use for this lift in "Notice". The client or/and maintenance organization shall timely correct according to the requirements of "Notice", and shall submit such witness information as "Notice" and correction report filled with processed results to inspection agencies within specified time limit. The inspector shall confirm the correction conditions, and shall confirm whether they meet the requirements by adopting field verification or viewing such witness information as "Notice" and correction report filled with processed results according to circumstances. For the lift with periodical inspection, if the using unit is intended to conduct renovation or significant maintenance for correction or intended to make outage or discard disposal, sign the corresponding comments on "Notice" and feed back to inspection agencies within specified time limit, meanwhile, transact the corresponding relevant procedure according to the relevant requirements. Article 18 After inspection work (including confirmation for correction conditions specified in Article 17) completion or reaching the time limit proposed in "Notice" but the client does not feed back such witness material as correction report, the inspection agencies must issue inspection report within 10 working days. If the inspection conclusion is "qualified", the safety inspection mark shall be issued simultaneously. The content and format of inspection report shall meet the requirements of this Regulation (see Appendix B and Appendix C); the conclusion page must be provided with signature of inspection, preparation, examination and approval personnel as well as special seal or official seal for inspection of inspection agencies. The inspection agencies, construction organization and using unit shall keep the supervisory inspection report for a long term. For periodical inspection report, the inspection agencies and using unit shall at least keep 2 inspection periods. Article 19 In the inspection report, "inspection result" and "inspection conclusion" of the inspection item shall be filled in according to the following requirements: (I) For the item requiring test data, the measured or calculated and processed data shall be filled in the column of "inspection result"; (II) For the item not requiring test data, if it meets the requirements through inspection, fill in "conformity" in the column of "inspection result"; if it does not meet the requirements through inspection, fill in "nonconformity"; (III) For Category C item, if there is no doubt for information examination, fill in "information confirmation conformity" in the column of "inspection result"; if there is doubt for information examination and the field inspection is carried out, respectively fill in the corresponding content according to the requirements of Item (I) or Item (II) of this article; (IV) For the item requiring condition explanation, make brief explanation in the column of "inspection result"; if it is difficult to express clearly, describe in the inspection report by adding attached sheet, and fill in "see attached sheet XX" in the column of "inspection result"; (V) For inapplicable item, fill in "no such item" in the column of "inspection result"; (VI) Only fill in such single item conclusion as "qualified", "unqualified", "—" (expressing no such item) in the column of "inspection conclusion". Article 20 The qualified judgment conditions of each inspection item are as follows: (I) For Category A and Category B inspection items, the examination and inspection results shall meet the inspection requirements of Appendix A; (II) For Category C inspection item, the information examination shall have no doubt and meet the inspection requirements of Appendix A, or the examination and inspection results shall meet the inspection requirements of Appendix A Regulation for Lift Supervisory Inspection and Periodical Inspection-Traction and Positive Drive Lift Appendix A Contents, Requirements and Methods for Supervisory Inspection and Periodical Inspection of Traction and Positive Drive Lifts Appendix B Lift Supervisory Inspection Report Appendix C Lift Periodical Inspection Report Appendix D Special Equipment Inspection Comment Notice 附件1 《电梯监督检验和定期检验规则——曳引与强制驱动电梯》 (TSG T7001-2009)第1号修改单 (对2009年12月第1版的修改) 一、正文修改 1. 第五条修改为:“实施电梯安装、改造或者重大维修的施工单位(以下简称施工单位)应当在按照规定履行告知后、开始施工前(不包括设备开箱、现场勘测等准备工作),向检验机构申请监督检验;电梯使用单位应当在电梯使用标志所标注的下次检验日期届满前1个月,向检验机构申请定期检验。” 2. 第八条第(二)项修改为:“对于电梯改造和重大维修过程,除对改造和重大维修涉及的附件B中所列的项目进行检验之外,还需对附件C所列项目(前述改造和重大维修涉及的项目除外) 进行检验,检验的内容、要求和方法按照附件A的规定;” 3. 第十七条第一款第(三)项修改为:“要求测试数据项目的检验结果与自检结果存在多处较大偏差,或者其他项目的自检结果与实物状态不一致,质疑相应单位自检能力时;” 4. 第十八条第一款修改为:“检验工作(包括第十七条规定的对整改情况的确认)完成后,或者达到《通知书》提出时限而受检单位未反馈整改报告等见证材料的,检验机构必须在10个工作日内出具检验报告。检验结论为“合格”的,还应当同时出具电梯使用标志。” 5. 第二十四条修改为:“对于判定为“不合格”或者“复检不合格”的电梯、未执行《通知书》提出的整改要求并且已经超过电梯使用标志所标注的下次检验日期的电梯,检验机构应当将检验结果、检验结论及有关情况报告负责设备使用登记的特种设备安全监察机构;对于定期检验判定为“不合格”的电梯,检验机构还应当告知使用单位立即停止使用。” 二、附件A修改 (一) “项目及类别”栏修改 “2.9 制动装置C”修改为“2.9 制动装置B” (二)“检验内容与要求”栏修改 1. 1.1(3)修改为:“产品质量证明文件,注有制造许可证明文件编号、该电梯的产品出厂编号、主要技术参数,门锁装置、限速器、安全钳、缓冲器、含有电子元件的安全电路(如果有)、轿厢上行超速保护装置、驱动主机、控制柜等安全保护装置和主要部件的型号,以及这些安全保护装置和主要部件的编号(门锁装置除外)等内容,并且有电梯整机制造单位的公章或者检验合格章以及出厂日期;” 2. 1.2(4)修改为:“施工过程记录和由整机制造单位出具或者确认的自检报告,检查和试验项目齐全、内容完整,施工和验收手续齐全;” 3. 2.1(1)①修改为:“通往机房或者机器设备间的通道不应当高出楼梯所到平面4m;” 4. 2.9增加“(3)制动器应当动作灵活,制动时制动闸瓦(制动钳)紧密、均匀地贴合在制动轮(制动盘)上,电梯运行时制动闸瓦(制动钳)与制动轮(制动盘)不发生摩擦;并且制动闸瓦(制动钳)以及制动轮(制动盘)工作面上没有油污” 2.9(2)最后增加“;” 5. 3.16(3)修改为:“缓冲器应当固定可靠、无明显倾斜,并且无断裂、塑性变形、剥落、破损等现象;” 6. 4.6(1)中的“轿厢有效面积应当符合下述规定:”修改为“轿厢有效面积应当符合下述规定。下述各额定载重量对应的轿厢最大有效面积允许增加不大于所列值5%的面积:” 7. 4.8中的“轿厢内应当装设符合下述要求的紧急报警装置和应急照明:”修改为“轿厢内应当装设符合下述要求的紧急报警装置和紧急照明:” 8. 8.3(1)②修改为:“渐进式安全钳:轿厢装载1.25倍额定载重量;对于轿厢面积超出规定的载货电梯,取1.25倍额定载重量与轿厢实际面积按规定所对应的额定载重量两者中的较大值作为试验载荷;对于额定载重量按照单位轿厢有效面积不小于200kg/m2计算的非商用汽车电梯,轿厢装载1.5倍额定载重量;” 删除8.3(1)③。 9. 8.12修改为:“对于轿厢面积超过规定的载货电梯,以轿厢实际面积所对应的1.25倍额定载重量进行静态曳引试验;对于额定载重量按照单位轿厢有效面积不小于200kg/m2计算的非商用汽车电梯,以1.5倍额定载重量做静态曳引试验;历时10min,曳引绳应当没有打滑现象” (三)“检验方法”栏修改 1. 2.9增加“(3)目测制动器动作等情况” 2.9(2)最后增加“;” 2. 3.16修改为: “(1)对照检查缓冲器型式试验合格证和铭牌或者标签; “(2)目测缓冲器的固定和完好情况;必要时,将限位开关(如果有)、极限开关短接,以检修速度运行空载轿厢,将缓冲器充分压缩后,观察缓冲器有无断裂、塑性变形、剥落、破损等现象; “(3)目测耗能型缓冲器的液位和电气安全装置; “(4)目测对重越程距离标识;定期检验时,查验当轿厢位于顶层端站平层位置时,对重装置撞板与其缓冲器顶面间的垂直距离” 3. 4.8修改为:“接通和断开紧急报警装置的正常供电电源,分别验证紧急报警装置的功能;断开正常照明供电电源,验证紧急照明的功能” 4. 8.3(2)修改为:“定期检验:轿厢空载以检修速度运行,人为分别使限速器和安全钳的电气安全装置动作,观察轿厢是否停止运行;然后短接限速器和安全钳的电气安全装置,轿厢空载以检修速度向下运行,人为动作限速器,观察轿厢制停情况” 5. 8.4修改为:“轿厢空载以检修速度运行,人为分别使限速器和安全钳的电气安全装置(如果有)动作,观察轿厢是否停止运行;短接限速器和安全钳的电气安全装置(如果有),轿厢空载以检修速度向上运行,人为动作限速器,观察对重(平衡重)制停情况” 三、附件B修改 1. 检验结论页(即第31页)中的“规格型号”修改为“型号” 2. 序号13(即2.9制动装置)的“检验类别”修改为“B”,并增加一栏检验项目:“(3)制动器动作等情况”,见表1所示: 表1 13 B 2.9 制动 装置 (1)机械部件设置 (2)电气装置设置 (3)制动器动作情况 3. 序号34中的“(3)缓冲器固定”修改为“(3)缓冲器固定和完好情况” 4. 注B-2的第3分句修改为:“条文序号为1.1~1.4、2.1~2.13〔2.8(2)、(3)除外〕、3.1、3.3~3.17〔3.16(5)除外〕、4.1~4.11〔4.6(2)除外〕、5.1、5.2、5.4~5.6、6.1~6.10、8.2~8.4、8.7~8.9、8.11(共66项)的检验项目,适用于强制驱动电梯。” 5. 增加“注B-3:检验报告中的下次检验日期精确到月,只填写至检验日期下一年度的当月。下次检验日期以安装、改造、重大维修监督检验的检验合格日期为基准计算。” 四、附件C修改 1. 检验结论页(即第41页)中的“规格型号”修改为“型号” 2. 序号2中检验结论栏的三个单元格合并为一个单元格,如表2所示: 表2 2 C 2.1 通道与 通道门 (1)通道设置与畅通 (2)通道照明 (3)通道门 3. 在序号6栏目之后,增加序号7一栏“2.9(3) 制动器动作等情况”,检验类别为“B”,如表3所示: 表3 6 B 2.8 驱动 主机 (1)工作状况 (3)轮槽磨损 7 B 2.9(3) 制动器动作情况 4. 序号8(原序号7)中的“★(1)手动紧急装置”改为“★(1)手动紧急操作装置” 5. 在序号13(原序号12)栏目之后,增加序号14一栏“3.7 轿厢与井道壁距离”,检验类别为“B”,如表4所示: 表4 13 C 3.5 井道检修门 (3)门锁 (4)电气安全装置 14 B 3.7轿厢与井道壁距离 6. 序号20(原序号18)中的“(3)缓冲器固定”修改为“(3)缓冲器固定和完好情况” 7. 序号53(原序号51)中的检验类别“C”修改为“B” 8. 注C-2第1款修改为:“除条文序号为5.5、7.2~7.5、7.6(2)的检验项目之外,其余项目(共48项)适用于有机房曳引驱动电梯;除条文序号为2.1、2.5(1)、2.10、5.5的检验项目之外,其余项目(共50项)适用于无机房曳引驱动电梯;除条文序号为2.8(3)、3.16(5)、4.6(2)、5.3、7.2~7.5、7.6(2)、8.1、8.6、8.10的检验项目之外,其余项目(共44项)适用于强制驱动电梯。” 9. 增加“注C-4:检验报告中的下次检验日期精确到月,只填写至检验日期下一年度的当月。” 10. 序号增加,其他序号也以此相应进行改动。 五、附件D修改 1. 附件D表格中的内容修改为: 问题和意见: 检验人员: 日期: 年 月 日 (检验机构公章或检验专用章) 受检单位接受人: 日期: 年 月 日 受检单位联系电话: 处理结果: 受检单位负责人: (受检单位公章) 维护保养单位负责人(如涉及): (维护保养单位公章) 年 月 日 2. 检验报告格式(附件B、C)根据修订内容做相应编辑调整和修改。 |
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TSG T7001-2009/XG1-2013, TSGT T7001-2009/XG1-2013, TSGT T7001-2009XG1-2013, TSGT7001-2009/XG1-2013, TSG T7001, TSGT7001, TSGTT7001-2009/XG1-2013, TSGT T7001, TSGTT7001, TSGTT7001-2009XG1-2013, TSGT T7001, TSGTT7001 |