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This code is revised based on GB 50185-2010 Code for acceptance of construction quality of industrial equipment and pipeline insulation engineering by China Petroleum & Chemical Engineering Survey and Design Association and Zhejiang Zhenshen Insulation Technology Corp. Ltd. jointly with organizations concerned according to the requirements of Notice on Printing and Distributing the Development and Revision Plan on Engineering Construction Standards and Codes in 2016 (JIANBIAOHAN [2015] No. 274) issued by the Ministry of Housing and Urban-Rural Development.
During the process of revising this code, the drafting group, after extensive investigation and careful summarization of practical experience, with reference to relevant national and foreign advanced standards and based on widely soliciting opinions, has finalized this code finally through review.
The main technical contents of this code consist of general provisions, terms, basic requirements, quality acceptance for material, construction quality acceptance of fixing parts and supporting parts, construction quality acceptance of heat insulating layer, construction quality acceptance of dampproof course, construction quality acceptance of protective course and acceptance of insulation engineering.
The main technical contents revised in this code are: 1. The layering requirements for thickness of heat insulating layer are revised. 2. The quality acceptance requirements for bend, tee and other special parts are added. 3. The construction quality acceptance requirements for new type of multi-function heat insulating materials (felt, foil and other coiled materials) such as nano flame retardant heat insulating materials and high-medium-low-temperature anti-radiation layer with heat insulating, dampproof and protection functions are added. 4. The testing requirements for the combustion performance of organic heat insulating materials and organic nonmetal protective course materials as well as oxygen indexes of their products are added. 5. The quality acceptance requirements for main auxiliary materials are added. 6. The quality acceptance requirements for the installation of integral prefabricated insulating layers for heat insulating parts at special positions and special-shaped parts in the equipment and pipeline system. 7. The permissible deviations of the thickness of cement dampproof course commonly used in the construction quality acceptance of dampproof course are added. 8. The construction quality acceptance requirements for composite heat insulating materials are added. 9. The quality acceptance requirements for fixing the protective course metallic hoop strap are revised. 10. The quality acceptance requirements for sealing treatment during construction of cold preservation layer are added. 11. The column of acceptance by general contractor is added in the quality acceptance record.
The Ministry of Housing and Urban-Rural Development of the People’s Republic of China is in charge of the administration of this code; the Branch of Chemical Engineering, China Association for Engineering Construction Standardization is responsible for the routine management; Zhejiang Zhenshen Insulation Technology Corp. Ltd. is responsible for the explanation of specific technical contents. Any comments or suggestions made during the implementation of this code, whenever necessary, are kindly requested to be posted or passed on to Zhejiang Zhenshen Insulation Technology Corp. Ltd. (Address: Wangdian Industrial Function Zone, Xiuzhou Area, Jiaxing, Zhejiang, China; Postcode: 314011).
Contents
Foreword i
Contents 1
1 General provisions 1
2 Terms 1
3 Basic requirements 1
3.1 Division of the construction quality acceptance 2
3.2 Quality acceptance 2
3.3 Procedure of construction quality acceptance 3
3.4 Inspection quantity 4
4 Quality acceptance for material 5
4.1 General requirement 5
4.2 Material quality 5
5 Construction quality acceptance of fixing parts and supporting parts 7
6 Construction quality acceptance of heat insulating layer 9
6.1 Construction quality of thickness dividing layer and joint for heat insulating layer 9
6.2 Construction quality of hard, semi-hard and soft products for heat insulating layer 11
6.3 Construction quality of poured and sprayed heat insulating layer 18
7 Construction quality acceptance of dampproof course 19
8 Construction quality acceptance of protective course 21
8.1 Metallic protective course 21
8.2 Nonmetallic protective course 25
9 Acceptance of insulation engineering 27
Annex A Quality acceptance records of inspection lot 29
Annex B Quality acceptance records of sub-item works 30
Annex C Quality acceptance records of subsection works 31
Annex D Verification records of quality control data 32
Explanation of wording in this code 34
List of quoted standards 35
Code for acceptance of construction quality of industrial equipment and pipeline insulation engineering
1 General provisions
1.0.1 This code is formulated in order to unify the construction quality acceptance requirements for industrial equipment and pipeline insulation engineering, strengthen quality control and ensure the engineering quality.
1.0.2 This code is applicable to the construction quality acceptance of insulation engineering for industrial equipment and pipeline with an external surface temperature of -196℃ to +850℃ for construction, renovation and extension.
1.0.3 This code shall be used in conjunction with the current national standards GB 50252 Unified standard for constructional quality acceptance of industrial installation engineering and GB 50126 Code for construction of industrial equipment and pipeline insulation engineering.
1.0.4 In addition to this code, the construction quality acceptance of industrial equipment and pipeline insulation engineering shall also meet the requirements of the current relevant national standards.
2 Terms
2.0.1 acupuncture inspection
inspection of thickness by vertically inserting a straight needle with a length greater than the thickness of the heat insulating layer into the heat insulating layer
2.0.2 vapour stop
structural layer that prevents water vapour from entering
2.0.3 peel inspection
inspection for judging whether the inspected objects are acceptable or not by observing the inspected objects after removing the heat insulating structure from the base surface
3 Basic requirements
3.1 Division of the construction quality acceptance
3.1.1 The construction quality acceptance of insulation engineering may be divided into acceptances for inspection lots, subitem works and subsection works.
3.1.2 Inspection lots shall be divided based on the units (sets) of equipment, medium of pipelines, pressure grade and work quantities according to the requirements of engineering characteristics, construction, quality control and professional acceptance. Equipment may be divided into an inspection lot based on a single unit, and pipelines may be divided into one or several inspection lot(s) according to medium, pressure grade and work quantities.
3.1.3 Subitem works may consist of one or several inspection lot(s). For division of subitem works, equipment shall be divided based on units (sets) with the same working medium, and pipelines shall be divided according to the same working medium.
3.1.4 Subsection works may consist of one or several subitem work(s). Insulation engineering in the same unit work shall be regarded as one subsection work.
3.2 Quality acceptance
3.2.1 The quality acceptance of inspection lot shall meet the following requirements:
1 the dominant items shall meet the requirements of this code;
2 place (point) for spot check of general items shall meet the requirements of this code; in the points spot checked for each item of permissible deviation, there shall be at least 80% of measured values within the permissible deviation specified in this code;
3 the quality control data shall be complete.
3.2.2 The quality acceptance of subitem work shall meet the following requirements:
1 each inspection lot of the subitem work shall meet the requirements of acceptable quality;
2 the quality control data for each inspection lot of the subitem work shall be complete.
3.2.3 The quality acceptance of subsection work shall meet the following requirements:
1 the quality for subitem works of subsection works shall be acceptable;
2 the quality control data for subitem works of subsection works shall be complete.
3.2.4 The quality acceptance records of insulation engineering shall meet the following requirements:
1 the quality acceptance records of inspection lots shall meet the requirements of Annex A;
2 the quality acceptance records of subitem works shall meet the requirements of Annex B;
3 the quality acceptance records of subsection works shall meet the requirements of Annex C;
4 the verification records of quality control data shall meet the requirements of Annex D.
3.2.5 When the quality of insulation engineering does not confirm to this code, it shall be treated according to the following requirements:
1 the reworked or repaired inspection lots shall be subjected to re-acceptance;
2 the inspection lot that is regarded as meeting the design requirements upon identification by the qualified testing organization shall be accepted;
3 the inspection lot that is not regarded as meeting the design requirements upon identification by the qualified testing organization but meets the structural safety and use function when checked and approved by the original design organization shall be accepted;
4 subitem works and subsection works with changed dimensions due to repair or reinforcement but meeting the requirements of safety use may be accepted according to technical treatment schemes and consultation documents;
5 subsection works subjected to repair or reinforcement but incapable of meeting the requirements of safety use must not be accepted.
3.2.6 The performance inspection and re-inspection report for on-site sampling shall be issued by a qualified quality testing department.
3.3 Procedure of construction quality acceptance
3.3.1 The construction quality of insulation engineering shall be accepted in sequence according to inspection lot, subitem work and subsection work.
3.3.2 Based on the qualified self-inspection of the construction organization, the quality of the inspection lot shall be accepted by project professional quality inspector and professional technical director of construction organization organized by the supervision engineer (project professional technical director of development organization) after the construction organization filling in the inspection lot quality acceptance record and submitting an application for inspection to the supervising (development) organization.
3.3.3 Based on the acceptable quality of inspection lot, the quality of subitem work shall be accepted by project professional quality inspector and professional technical director of construction organization organized by the supervision engineer (project professional technical director of development organization) after the construction organization filling in the subitem work quality acceptance record and submitting an application for inspection to the supervising (development) organization.
3.3.4 Based on the acceptable quality of subitem work, the quality of subsection work shall be accepted by project director and technical director of construction and design organizations organized by the supervision engineer (project technical director of development organization) after the construction organization filling in the subsection work quality acceptance record and submitting an application for inspection to the supervising (development) organization.
3.3.5 When the insulation engineering is constructed by subcontractors, the general contractor shall be fully responsible for the quality of the engineering. The general contractor shall submit an application for inspection to the supervision (development) organization and conduct the acceptance according to the procedure specified hereof.
3.4 Inspection quantity
3.4.1 The construction quality of the insulation engineering shall be inspected by inspection lots, and each inspection lot shall be inspected. The inspection quantity through observation shall be 100%.
3.4.2 The inspection quantity of installation dimensions of heat insulating layer, dampproof course and protective course shall meet the following requirements:
1 when each equipment is 50m2 or less in area and each pipeline is 50m2 or less in length, 3 places shall be randomly taken for inspection with at least 3 inspection points at one place; for inspection of permissible deviation, the average of inspection points at each inspection place shall be taken; the spacing of inspection places for sampling may increase by 50%~100% in case the area of the same equipment exceeds 500m2 or the length of the same pipeline exceeds 500m;
2 when the inspection quantity of detachable heat insulating structure is 50 or less, 3 installation dimensions shall be spot checked;
3 when there is one rejected place in the quality inspection, double quantity of points shall be taken near the rejected place for re-inspection. If there is still one rejected place, the place shall be judged as rejected.
4 Quality acceptance for material
4.1 General requirement
4.1.1 This clause shall be applied to the material quality acceptance of heat insulating layer, dampproof course and protective course.
4.1.2 Inspection lots for material quality acceptance shall be divided according to the work scale and the actual incoming materials.
4.1.3 The inspection of materials, specifications and performances of heat insulating materials and their products, adhesives, wear-resistant agents and sealants shall meet the following requirements:
1 Random sampling inspection shall be carried out on the appearance and geometric dimensions of the products from the materials delivered to the site. The sampling quantity shall be in accordance with the requirements of the technical documents and the current relevant national standards. In case there is doubt about the internal quality of the products, the sampled products shall be sent to a third party testing organization with national certification for inspection.
2 If one of the sampling test results is rejected, double quantity of samples shall be retested; if there is still one index rejected, the quality of this lot of products shall be judged as rejected.
Foreword i
Contents
1 General provisions
2 Terms
3 Basic requirements
3.1 Division of the construction quality acceptance
3.2 Quality acceptance
3.3 Procedure of construction quality acceptance
3.4 Inspection quantity
4 Quality acceptance for material
4.1 General requirement
4.2 Material quality
5 Construction quality acceptance of fixing parts and supporting parts
6 Construction quality acceptance of heat insulating layer
6.1 Construction quality of thickness dividing layer and joint for heat insulating layer
6.2 Construction quality of hard, semi-hard and soft products for heat insulating layer
6.3 Construction quality of poured and sprayed heat insulating layer
7 Construction quality acceptance of dampproof course
8 Construction quality acceptance of protective course
8.1 Metallic protective course
8.2 Nonmetallic protective course
9 Acceptance of insulation engineering
Annex A Quality acceptance records of inspection lot
Annex B Quality acceptance records of sub-item works
Annex C Quality acceptance records of subsection works
Annex D Verification records of quality control data
Explanation of wording in this code
List of quoted standards
