1 Scope
This standard specifies basic requirements for research and development, design, manufacturing, acceptance and application of numerical control systems of machines, with content including technical requirements, test methods, inspection provisions, packing, storage and transport, etc.
This standard is applicable to various numerical control systems of machines, including numerical control systems of metal cutting machine, forging machine, woodworking machine, nontraditional machining machine, etc. The numerical control systems for other purposes may refer to this standard.
2 Normative References
The following documents contain provisions which, through reference in this text, constitute provisions of this standard. For dated reference, subsequent amendments to (excluding correction to), or revisions of, any of these publications do not apply. However, the parties who enter into agreement according to these specifications are encouraged to research whether the latest editions of these documentations are applied or not. For undated references, the latest edition of the referenced document is applicable to this standard.
GB/T 191 "Packaging-Pictorial Marking for Handling of Goods" (GB/T 191-2008, ISO 780:1997, MOD)
GB/T 2423.1-2001 "Environmental Testing for Electric and Electronic Products-Part 2: Test Methods-Tests A: Cold" (idt IEC 60068-2-1:1990)
GB/T 2423.2-2001 "Environmental Testing for Electric and Electronic Products-Part 2: Test methods-Tests B: Dry Heat" (idt IEC 60068-2-2:1974)
GB/T 2423.3-2006 "Environmental Testing for Electric and Electronic Products-Part 2: Testing Method-Test Cab: Damp Heat Steady State" (IEC 60068-2-78:2001, IDT)
GB/T 2423.5-1995 "Environmental Testing for Electric and Electronic Products-Part 2: Test Methods-Test Ea and Guidance: Shock" (IEC 60068-2-27:1987, IDT)
GB/T 2423.8-1995 "Environmental Testing for Electric and Electronic Products-Part 2: Test Methods-Test Ed: Free Fall" (idt IEC 60068-2-32:1990)
GB/T 2423.10-2008 "Environmental Testing for Electric and Electronic Products-Part 2: Test Methods-Test Fc: Vibration (Sinusoidal) (IEC 60068-2-6:1995, IDT)
GB/T 2423.22-2002 "Environmental Testing for Electric and Electronic Products-Part 2: Test Methods-Test N: Change of Temperature" (IEC 60068-2-14:1984, IDT)
GB/T 3167 "Symbols for Indications Appearing on Machine Tools" (neq GB/T 3167-1993, ISO 7000:1984)
GB/T 3168 "Numerical Control of Machine-Symbols" (neq GB/T 3168-1993, ISO 2972:1979)
GB/T 4205-2003 "Man-machine Interface (MM)-Actuating Principles" (IEC 60447:1993, IDT)
GB 4208-2008 "Degrees of Protection Provided by Enclosure (IP Code)" (IEC 60529:2001, IDT)
GB/T 5080.7-1986 "Equipment Reliability Testing-Compliance Test Plans for Failure Rate and Mean Time between Failures Assuming Constant Failure Rate" (idt IEC 60605-7:1978)
GB 5226.1-2002 "Safety of Machinery-Electrical Equipment of Machines-Part 1: General Requirements" (IEC 60204-1:2000, IDT)
GB/T 8129-1997 "Industrial Automation Systems-Numerical Control of Machines-Vocabulary" (idt ISO 2806:1994)
GB/T 8870-1988 "Numerical Control of Machines-Data Format for Positioning, Line Motion and Contouring Control Systems" (eqv ISO 6983-1:1982)
GB 9969.1 "General Principles for Preparation of Instructions for Use of Industrial Products"
GB/T 12668.1-2002 "Adjustable Speed Electrical Power Drive Systems-Part 1: General Requirements-Rating Specificatoins for Low Voltage Adjustable Speed D.C Power Drive Systems" (IEC 61800-1:1997, IDT)
GB/T 12668.2-2002 "Adjustable Speed Electrical Power Drive Systems-Part 1: General Requirements-Rating Specificatoins for Low Voltage Adjustable Frequency A.C Power Drive Systems" (IEC 61800-2:1998, IDT)
GB/T 13384 "General Specifications for Packing of Mechanical and Electrical Product"
GB 14050-1993 "Types and Safety Technical Requirements of System Earthing"
GB/T 14436 "General Principles of Industrial Product Guarantee Documents"
GB 15760-2004 "Metal-cutting Machine Tools-General Safeguarding Specification"
GB/T 17161-1997 "Machine Tools-Direction of Operation of Controls" (eqv ISO 447:1984)
GB/T 17626.2-2006 "Electromagnetic Compatibility-Testing and Measurement Techniques-Electrostatic Discharge Immunity Test" (IEC 61000-4-2:2001, IDT)
GB/T 17626.3-2006 "Electromagnetic Compatibility-Testing and Measurement Techniques-Radiated Radio-frequency Electromagnetic Field Immunity Test" (IEC 61000-4-3:2002, IDT)
GB/T 17626.4-2008 "Electromagnetic Compatibility-Testing and Measurement Techniques-Electrical Fast Transient/Burst Immunity Test" (IEC 61000-4-4:2004, IDT)
GB/T 17626.5-2008 "Electromagetic Compatibility-Testing and Measurement Techniques-Surge Immunity Test" (IEC 61000-4-5:2005, IDT)
GB/T 17626.6-2008 "Electromagnetic Compatibility-Testing and Measurement Techniques-Immunity to Conducted Disturbances, Induced by Radio-frequency Fields" (IEC 61000-4-6: 2006, IDT)
GB/T 17626.8-2006 "Electromagetic Compatibility-Testing and Measurement Techniques-Power Frequency Magnetic Field Immunity Test" (IEC 61000-4-8:2001, IDT)
GB/T 17626.11-2008 "Electromagnetic Compatibility-Testing and Measurement Techniques-Voltage Dips, Short Interruptions and Voltage Variations Immunity Tests" (IEC 61000-4-11:2004, IDT)
GB 18209.1-2000 "Safety of Machinery-Indication, Marking and Actuation-Part 1: Requirements for Visual, Auditory and Tactile Signals" (idt IEC 61310-1:1995)
GB 18209.2-2000 "Safety of Machinery-Indication, Marking and Actuation-Part 2: Requirements for Marking" (idt IEC 61310-2:1995)
GB/T 19660-2005 "Industrial Automation Systems and Integration-Numerical Control of Machines-Coordinate System and Motion Nomenclature" (ISO 841:2001, IDT)
JB/T 3208-1999 "Numerical Control of Machines-Punched Tape Formats-Coding of Preparatory Functions G and Miscellaneous Functions M"
JB/T 5058-2006 "Foreword of Mechanical Industry Product Quality Characteristic Essentiality Classification"
IEC 61000-6-2:2005 "Electromagnetic Compatibility (EMC)-Part 6-2: Generic Standards-Immunity for Industrial Environments"
IEC 61131-2:2007 "Programmable Controllers-Part 2: Equipment Requirements and Tests"
IEC 61800-3:2004 "Adjustable Speed Electrical Power Drive Systems-Part 3: EMC Requirements and Specific Test Methods"
3 Terms and Definitions
For the purposes of this standard, the terms and definitions established in GB/T 8129-1997 and the following ones apply.
3.1
Numerical control system
A control system using numerical data, which continuously introduces numerical data to in operation process, thereby realizing the automatic control of machining process.
The basic composition of numerical control system covers NC device and driving device. Therein, the driving device covers complete driving unit and motor.
3.2
NC device
NC device is the control part of numerical control system and generally consists of the circuits of such hardware as microprocessor, memory, positioner, input/output, display, keyboard and operating switch as well as relevant control software.
3.3
Driving device
The driving device of numerical control system consists of complete driving unit and corresponding motor.
Above classification is detailed in Figure 1 Schematic Diagram of Typical Composition and Port/Interface of Numerical Control System.
3.4
Electric cabinet, enclosure and build-in enclosure
Electric cabinet and enclosure are circuit and component for installing numerical control system as well as shell for preventing external influence and operating personnel electric shock. Generally, the cabinet is relatively large volume with cabinet door; the enclosure with relatively small with a cover. Build-in enclosure refers to the enclosure installed in electric cabinet or other enclosure.
Note: For the control device of numerical control system made into build-in enclosure, the operation panel part is accessible to operating personnel in general, but the rest parts are installed in electric cabinet or other enclosure.
Foreword I
1 Scope
2 Normative References
3 Terms and Definitions
4 Technical Requirements
4.1 Function Requirements for Numerical Control System
4.2 Basic Design Requirements for Numerical Control System
4.3 Interface Signal Requirements for Numerical Control System
4.4 Environment Requirements for Numerical Control System
4.5 Immunity Requirements for Numerical Control System
4.6 Protection and Safety Requirements for Numerical Control System
4.7 Reliability Requirement for Numerical Control System
4.8 Document Requirements for Numerical Control System
5 Test Methods
5.1 Test Conditions of Numerical Control System
5.2 Functional Tests of Numerical Control System
5.3 Inspection on Basic Design Requirements for Numerical Control System
5.4 Environment Tests of Numerical Control System
5.5 Immunity Test of Numerical Control System
5.6 Numerical Control System Protection and Safety Test
5.7 Package Checking
5.8 Checking of Integrity of Accompanying Documents
5.9 Reliability Test
5.10 Order of Inspection Test
6 Inspection Provisions
6.1 Inspection Classification
6.2 Finalization Inspection
6.3 Delivery Inspection
6.4 Type Inspection
7 Packing and Storage and Transport
7.1 Packing
7.2 Storage
7.3 Transport
Appendix A (Normative) Product Quality Judgment Rule and Inspection Items
Appendix B (Normative) Failure Judgment and Recording Principles
Appendix C (Normative) Reliability Test
Appendix D (Informative) Definitions of Numerical Control System Function Classification
