1 Scope
This standard specifies requirements for the design, manufacturing, testing and documentation of ball, check, gate and plug valves for application in pipeline systems for the petroleum and natural gas industries.
This standard is applicable to ball, check, gate and plug valves for application in pipeline system meeting the requirements of GB/T 24259 Petroleum and Natural Gas Industries - Pipeline Transportation Systems for the petroleum and natural gas industries.
This standard is not applicable to subsea pipeline valve. This standard is not applicable to valves for pressure ratings exceeding PN 420 (Class 2500).
Annex A provides the order guide which is contibuted for the purchaser to determine the valves type and special requirements for the valves.
2 Normative References
The following documents are indispensable for the application of this standard.For dated references, only the edition cited applies. For undated references, the latest edition (including all amendments, corrigenda and records of maintenance bodies) of the referenced documents applies.
GB/T 229 Metallic Materials - Charpy Pendulum Impact Test Method (GB/T 229 – 2007, ISO 148-1:2006, MOD)
GB/T 1048 Pipework Components--Definition and Selection of PN (GB/T 1048 - 2005, ISO/ CD 7268:1996, NEQ)
GB 3101 General Principles Concerning Quantities, Units and Symbols (GB 3101 - 1992, ISO 31:1992, IDT)
GB/T 7307 Pipe Threads with 55 Degree Thread Angle where Pressure-tight Joints are Made on the Threads (GB/T 7307 – 2001, eqv ISO 228-1:1994)
GB/T 9445 Non-destructive Testing - Qualification and Certification of Personnel (GB/T 9445-2008, ISO 9712:2005, IDT)
GB/T 12223 Part-Turn Valve Actuator Attachments (GB/T 12223-2005, ISO 5211:2001, MOD)
GB/T 12716 Pipe Threads with the Thread Angle of 60 Degrees Where Pressure-tight Joints are Made on the Threads
GB/T 13927 Industrial Valves - Pressure Testing (GB/T 13927-2008, ISO 5208:2008, NEQ)
GB/T 19866 Specification and Qualification of Welding Procedures for Metallic Materials - General Rules (GB/T 19866-2005, ISO 15607: 2003, IDT)
GB/T 19867 (all parts) Welding Procedure Specification [GB/T 19867 - 2008, eqv ISO 15609 (all parts) :2004].
GB/T 19869.1 Welding Procedure Qualification Test for Steels, Nickel and Nickel Alloys (GB/T 19869.1- 2005, ISO 15614-1:2004, IDT)
GB/T 20972 (all parts) Petroleum and Natural Gas Industries - Material for Use in H2S-Containing Environments in Oil and Gas Production [GB/T 20972, ISO 15156: 2003 (all parts), MOD]
GB/T 24259 Petroleum and Natural Gas Industries - Pipeline Transportation Systems (GB/T 24259-2009, ISO 13623:2000, MOD)
GB/T 26952-2011 Non-destructive Testing of Welds - Magnetic Particle Testing of Welds - Acceptance Levels (ISO 23278:2006, MDD)
GB/T 26953-2011 Non-destructive Testing of Welds - Penetrant Testing of Welds - Acceptance Levels (ISO 23277:2006, MOD)
SY/T 6960 Testing of Valves - Fire Type-Testing Requirements
ISO 9606-1 Approval Testing of Welders - Fusion Welding - Part l: Steels
ISO 10497 Testing of Valves Fire Type--Testing Requirements
Foreword I
1 Scope
2 Normative References
3 Conformance
3.1 Units of Measurement
3.2 Rounding
3.3 Compliance to Standard
3.4 Process to be Verified
4 Terms and Definitions
5 Symbols and Abbreviated Term
5.1 Symbols
6 Valve Types and Configurations
6.1 Valve Types
6.2 Valve Configurations
7 Design
7.1 Design Standards and Calculations
7.2 Pressure and Temperature Rating
7.3 Sizes
7.4 Face-to-Face and End-to-End Dimensions
7.5 Valve Operation
7.6 Pigging
7.7 Valve Ends
7.8 Pressure Relief
7.9 Bypasses, Drains and Vents
7.10 Injection Points
7.11 Drain, Vent and Sealant Lines
8 Materials
8.1 Material Specification
8.2 Service Compatibility
8.3 Forgings
8.4 Composition Limits
8.5 Impact Toughness Test Requirements
8.6 Bolting
8.7 Sour Service
8.8 Vent and Drain Connections
8.9 Heat Treatment Qualifications
9 Welding
9.1 Qualifications
9.2 Impact Test
9.3 Hardness test
9.4 Repair Welding
10 Quality Control
10.1 NDE Requirements
10.2 Measuring and Test Equipment
10.3 Qualification of Inspection and Test Personnel
10.4 NDE of Repairs
10.5 NDE of Welding End
10.6 Visual Inspection of Castings
11 Pressure Test
11.1 General
11.2 Stem Backseat Test
11.3 Hydrostatic Shell Test
11.4 Hydrostatic Seat Test
11.5 Testing of Drain, Vent and Sealant Injection Lines
11.6 Draining
12 Coating
13 Marking
14 Preparation for Shipment
15 Documentation
Annex A (Informative) Purchasing Guidelines
Annex B (Normative) Requirements for Non-destructive Examination
Annex C (Normative) Supplementary Test Requirements
Annex D (Informative) Supplementary Documentation Requirements
Annex E (Informative) Recommended Practice of Heat Treatment Equipment
Annex F (Informative) Hydrostatic Shell Extension Testing Requirements and Record Keeping Period for Valves in Piping System within Judicial Jurisdiction
Annex G (Informative) Quality Specification Level of Pipeline Valves
References
