1. General provisions
1.0.1 This code is formulated to go through with national technical and economic policies during design of cement plant, so as to achieve safety and reliability, state-of-art technology, environment protection and energy conservation, economy and rationality.
1.0.2 This code is applicable to design of construction, extension and renovation of production line in cement plant (including clinker base, cement milling station and bulk loading station).
1.0.3 Design of cement plant shall be carried out on the base of analyzing the integrate benefits and market demand. Advanced, applicable, economical and reliable production process and equipment shall be adopted for cement plant so as to lower down the project investment, raising labor productivity and shorten construction period.
1.0.4 Design of cement plant shall be carried out according to local conditions and also based on the cooperation with town or neighboring industry and agriculture in terms of transportation, public power facilities, culture & education & health, complex utilization and domestic installation.
1.0.5 Extension and renovation projects of cement plant shall make use of existing facilities, fields and resources.
1.0.6 New dry process cement production shall be adopted for design of cement plant. Construction and extension of cement production lines prohibited by national industrial policies, such as wet process rotary kiln, lepol system and dry process hollow kiln, must not be carried.
1.0.7 Design of cement plant should utilize industrial waste and comprehensively utilize resource and energy.
1.0.8 Not only the requirements stipulated in this code, but also those in the current relevant ones of the nation shall be complied with for design of cement plant.
2. Design scale and criteria
2.1 Design scale
2.1.1 Design scale of production line in cement plant shall be determined by considering market trend of products and source of raw materials and fuel, and also shall be divided according to the following provisions:
1 Production line with 4000t and more daily cement clinker output in single line shall be determined as large scale.
2 Production lines with daily cement clinker output less than 4000t and more than 2000t in single line shall be determined as medium scale.
3 Production lines with daily cement clinker output less than 2000t in single line shall be determined as small scale.
2.2 Design considerations
2.2.1 Construction unit shall provide initial documents of design. Initial documents of design shall comprise the following primary contents:
1 As for construction project implementing examination & approval system, approved project proposal or report on project pre-feasibility study shall be prepared; Approved feasibility study report of the project shall be prepared at preliminary design stage (including report on site selection); Approved documents on preliminary design shall be prepared during the period of working drawing design.
As for construction project implementing approve system, approved project application report shall be prepared at preliminary design and working drawing design period (including report on site selection)
2 Resource exploration report approved by state-level or province-level mineral resources (limestone and silica-alumina raw materials) administration
3 Report on technological performance test for raw materials and fuel
4 Exploration report on engineering geology and hydrological geology of plant site and the field of limestone crushing plant out of the plant
5 Report on hydrological geology of water source area and engineering geological prospection (attached with topographic drawing of water source area and water delivery lines: 1:2000 or 1:1000); intention letter or written agreement or feasibility study report on water supply.
6 Intention letter or written agreement or feasibility study report on power supply and communication
7 Intention letter or written agreement on outsourcing raw materials and fuel supply
8 Intention letter or written agreement or feasibility study report on transportation and communication (transportation capacity, rail junction scheme, water transportation and road transportation)
9 Written documents of the competent department for agreeing to requisition of the construction land
10 The following topographic survey:
1) Regional topographic drawing 1:10000, 1:50000 or 1:5000
1. General provisions
2. Design scale and criteria
2.1 Design scale
2.2 Design considerations
3. Site Selection and Overall Planning
3.1 Site Selection
3.2 Overall Planning
3.3 Land Use Planning
4. Raw Material and Fuel
4.1 General Rules
4.2 Raw Material
4.3 Coal for Incineration Use
4.4 Adjustable Solidification Agent
4.5 Mixed Material
4.6 Mix Design
4.7 Technological Performance Test of Raw and Fuel Materials
4.8 Comprehensive Utilization of Raw and Fuel Materials
4.9 Utilization of Waste Material
5. Production Technology
5.1 General Rules
5.2 Material Crushing
5.3 Material/fuel Pre-homogenization and Storage
5.4 Waste Disposal
5.5 Raw Material Powder
5.6 Homogeneization, Storage and In-kiln of Crude Materials
5.7 Pulverized Coal Preparation
5.8 Clinker Burning
5.9 Storage and Transportation of Clinker, Mixed Materials and Gypsum
5.10 Cement Powder
5.11 Storage of Cement
5.12 Cement Packaging, Finished Product Stockpiling and Cement Bulk Loading
5.13 Drying of Materials
5.14 Compressed Air Station
5.15 Laboratory
5.16 Fireproof Materials
5.17 Technical Measurement, Measurement and Production Control
6. General Layout Transportation
6.1 General Rules
6.2 Design of General Plan
6.3 Transportation
6.4 Elevation Planning
6.5 Earth and Stone Works
6.6 Rainwater Drainage
6.7 Flood Control Project
6.8 Integrative Layout of Pipeline
6.9 Greening Design
7 Electricity and Automation
7.1 General provisions
7.2 Power supply and distribution system
7.3 35~ 110kV general step-down station
7.4 6~10kV distribution station and substation
7.5 Plant site distribution lines
7.6 Workshop distribution and drag control
7.7 Lighting
7.8 Protection against Lightning
7.9 Electrical System Grounding
7.10 Process Automation
7.11 Control Room
7.12 Instrument and Power / Air Supply
7.13 Cable and Anti-Interference
7.14 Grounding of Automatic System
7.15 Communication and Broadcasting System
7.16 Management Information System
8. Building Structure
8.1 General Rules
8.2 Production Department and Auxiliary Department
8.3 Auxiliary room, Production Control and Living Building
8.4 Design of Building Construction
8.5 Selection of the Main Structure
8.6 Structural Arrangement
8.7 Design Load
8.8 Structural Calculation
9. Water Supply and Drainage
9.1 General Rules
9.2 Water Supply
9.3 Drainage
9.4 Water Supply and Drainage of Workshop
9.5 Plant Fire-fighting and the Water Utilization
10. Heating, Ventilation and Air Conditioning
10.1 General Rules
10.2 Heating
10.3 Ventilation
10.4 Air Conditioning
11. Mechanical Equipment Repair
11.1 General Rules
11.2 Composition and Equipment of the Section
11.3 Section Layout
11.4 Section Plant
12. Electrical Equipments and Instrument Repair
12.1 General Rules
12.2 the Scale of the Electrical Equipment and Electric Instrument Repair Workshop
12.3 Electrical Equipment/Instrument Repair Content and Equipment Selection
12.4 The Configuration of the Electrical Equipment and Electric Instrument Repair Workshop
12.5 Electric Instrument Maintenance
12.6 Automation Instrument Maintenance
13. Waste-heat Utilization
13.1 General Rules
13.2 Power Generation By Waste-Heat
13.3 Waste-heat Heating and Cooling
Appendix A Fire Hazard Type, Fireproof and Fire Break Yielding by Buildings (structures) of the Cement Plant
Appendix B Major Technical Code of the Cement in-plant Road
Appendix C Minimum Horizontal Clear Distance of the Underground Line
Appendix D Minimum Horizontal Clear Distance between The Underground Line or the Crossover Line and the Buildings (structures)
Appendix E the Minimum Vertical Clear Distance between the Underground Lines, or between the Underground Line and the Railway or the Road Crossing
Appendix F the Minimum Illumination Standard for the Production Department and Auxiliary Building of the Cement Plant
Appendix G Physical Characteristic Parameters of the Bulk Material
Appendix H Ventilation Rate of the Buildings of the Cement Plant
Appendix J Calculation for the Temperature and Dampness of Air Conditioning Room in the Cement Plant Buildings
Explanations of Wording in This Code
